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Press Dies / Robotics

Precision Press Dies
Robotics

Kataken Seiko is both a die manufacturer and a manufacturer of automation equipment. With submicron-level die component manufacturing, micromachining technology, and capabilities in both progressive and transfer dies, we apply these technologies to building dies for the stamped metal parts that make up robots.

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Robots & Stamped Parts

Robots and Stamped Metal Parts

A robot is an assembly of many precision parts: motors and reducers that drive its joints, sensors that detect position and force, connectors that link its components, and battery systems that supply power. Inside all of these, many stamped metal parts are used.

How parts are made depends on production volume. At the prototype and low-volume stages, machining is the main method. As volumes increase, manufacturers consider switching to die-based methods such as stamping, because they offer shorter processing time per part and more consistent quality.

Today, alongside industrial robots, collaborative robots and humanoid robots are being developed around the world. As robot mass production expands, demand for precision stamped parts and the dies that produce them will continue to grow.

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Applicable Technologies

Technologies Kataken Seiko Brings

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Submicron-Level Precision and Micromachining

Kataken Seiko's die components are required to meet submicron-level precision. We also have micromachining technology developed through building dies for IC lead frames. These technologies can be applied to dies for fine, high-precision parts such as small sensor components and connector terminals.

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Both Progressive and Transfer Dies

Kataken Seiko designs and builds both progressive dies and transfer dies. Based on part geometry, production volume and material yield requirements, we propose an appropriate die structure.

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Mass Production Technology for Motors and Batteries

Kataken Seiko has developed its own high-speed progressive transfer system, KTM, for precision parts such as bearings, micromotors and battery cases. Motors and batteries are key components of robots, and the mass production technology we have built up in these fields can be applied to producing robot parts.

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Insight as an Equipment Manufacturer

Kataken Seiko designs, manufactures and sells transfer units and automation systems. Because we develop our own equipment, we can make parts with an understanding of mechanisms, electrical control and manufacturability for mass production. This is what sets us apart from dedicated die makers.

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Our Commitment

Our Commitment to Robotics

Kataken Seiko has positioned robotics as a key focus area going forward.

We welcome consultations from the development stage. Even before drawings and specifications are finalized, we support your development through die design and production methods planned with mass production in mind. You can also consult us on plans to transfer prototype-stage parts to stamping for mass production.

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Order Options

How to Work with Us

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Consultation from the Development Stage

We can assist even before drawings and specifications are finalized.

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Dies Only

We design, build and sell dies as an independent business.

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Integrated Orders: Die Building to Mass Production

We handle everything in-house, through to production of stamped parts.

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Combined Orders with Equipment and Automation

We propose solutions combined with our in-house high-speed transfer systems and inspection equipment.

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FAQ

FAQ

What kinds of robot parts can you make dies for?

We can discuss stamped metal parts in general, including connector terminals, precision motor parts and battery-related parts. Feasibility depends on geometry and material, so please contact us with your drawings.

Can we consult you from the development stage?

Yes. We can assist even before drawings and specifications are finalized, supporting your development through die design and production methods planned with mass production in mind.

We are machining our prototypes. Can we consult you about switching to mass production?

Yes. Based on your production volume and part geometry, we will advise whether switching to stamping is feasible and outline a die plan. We will propose an appropriate die structure, considering both progressive and transfer dies.

Can we also discuss automation for mass production?

Yes. Kataken Seiko designs, manufactures and sells high-speed transfer systems and automation systems. You can consult us on both mass production of parts and automation of your production.

CONTACT

Consult Us About Dies and Molds

We welcome inquiries about die and mold manufacturing and quotations.
You can consult us even before your specifications are finalized.