High-speed Transfer Systems

KATAKEN SEIKO CO., LTD. > High-speed Transfer Systems
高速トランスファーシステムとは

High-speed Transfer Systems

A high-speed transfer system refers to a mechanism that grips (or sucks) processed items in each process and automatically transfers them to the next process. This occurs every time a press machine’s cycle ends through a transfer die, where single-function dies are arranged in a row. The transfer mechanism is synchronized with the press machine, and the feed bar’s three-dimensional movement (comprised of “open/close,” “feed,” “return,” and “up/down”) transfers gripped processed items to the next process.

We offer high-speed transfer systems with a variety of drive systems, including servo motor-driven “high-speed servo transfer systems (double-bar KTE II series, single-bar KTES series, and single-bar KTES-HS series that uses linear servo motors to achieve a faster speed)” and mechanical-driven “high-speed mechanical transfer systems (KTM series) and high-speed mechanical servo transfer systems that drive transfer units with servo motors (KTME series).”

The high-speed servo transfer systems and high-speed mechanical servo transfer systems are retrofitted to general-purpose press machines, while the high-speed mechanical transfer systems are used with dedicated press machines.

高速メカニカルトランスファー プレスシステム(KTM)

High-speed mechanical transfer press system (KTM)

高速メカニカルトランスファー プレスシステム(KTME)

High-speed mechanical transfer press system (KTME)

High-speed 3D servo transfer equipment (KTES)

High-speed 3D servo transfer equipment (KTE II)

Significantly lower material loss
High-speed transfer systems suitable for mass-producing parts

High-speed mechanical transfer press system (KTM)

KTM

The high-speed mechanical transfer systems mechanically change the drive method of press machines and drive a 3-axis cam. Four transfer systems are available so that you can select a press machine appropriate for your purpose.

ItemUnitKYT-7KIT-20KIT-40ⅡTRX-2000R-45TPTRX-2000R-45CP
Processing capacitykN70200400450450
Stroke lengthmm3030/5030/50/807070
Number of strokesspm300400/300300/300/200200200/N(取数)
Die heightmm240240330355255
Slide adjustment amountmm0001010
Area under slidemm400x320400x150650x205850x215340x340
Bolster dimensionsmm660x540650x285800x450815x215595x670
Die sizemm400400650700380
Weightkg2000200060001200012000
Main dimensionsmmPlease contact us.
Transfer equipment modelModelKTM50KTM50KTM100KTM100-
X axis / Transfer pitchmm32/40/5032/40/5050/60/7050
Remarks-Ideal for small-diameter wire processing productsIdeal for small-diameter shallow drawing productsIdeal for deep drawing productsIdeal for motor case products due to its improved yield with multi-cavities

High-speed mechanical transfer press system (KTME)

高速メカニカルトランスファー プレスシステム(KTME)

Mount the system on a general-purpose press machine to achieve high-speed transfers for high-speed transfer processing

The high-speed mechanical transfer system drives a transfer unit with a servo motor. Two transfer systems are available so that you can select a transfer pitch appropriate for your purpose.

ItemUnitKTME50KTME100
Transfer pitchmm32/40/5050/80/100
Maximum stroke speedspm300200
Main dimensionsmmPlease contact us.

High-speed 3D Servo Transfer Press(KTES)

KTES

KTES is a single-bar transfer system. The design has one feed bar, which is a transport mechanism in the transfer die for moving a workpiece in order to the next step.

This single-bar design is ideal for light-weight products, and die maintenance is easy.

ItemUnitKTES seriesKTES-HS series
Product name-KTES100-100LKTES200-200LKTES250-200LKTES200HS-200L
X axis / Transfer pitchmm0 ~1000 ~2000 ~2000 ~200
Y axis / Clamping strokemm0 ~1000 ~2000 ~2500 ~200
Z axis / Lift amountmm0 ~300 ~500 ~800 ~60
Feed bar size (section)mmL6×40×40L8×65×65L8×65×65L8×65×65
Weight capacitykg10404020
Maximum stroke speedspm1008085120
- Layout angleDegreesFreeFreeFreeFree
- X axis / Transfer pitchmm50100100100
- Y axis / Clamping strokemm40606060
- Z axis / Lift amountmm20303030
Main dimensionsmmPlease contact us.
Supported bolster widthmmPlease contact us.

High-speed 3D Servo Transfer Press(KTEⅡ)

KTEⅡ

KTES II is a double-bar transfer system. The design has two feed bars, which are a transport mechanism in the transfer die for moving a workpiece in order to the next step.

With a maximum transfer pitch of 500 mm, it is suitable for transferring heavy or large products.

ItemUnitKTEⅡ-125LKTEⅡ-250LKTEⅡ-500L
X axis / Transfer pitchmm0〜1250〜2500〜500
Y axis / Clamping strokemm0〜400〜600〜100
Z axis / Lift amountmm0〜300〜500〜80
Inner width when transfer bar is closedmm120〜240200〜400250〜550
Mechanical operation adjustment width (one side)mm60100150
Feed bar size (section)mm□45□60□90
Weight capacitykg204080
Maximum stroke speedspm200150100
- Layout angleDegreesFreeFreeFree
- X axis / Transfer pitchmm5075200
- Y axis / Clamping strokemm52520
- Z axis / Lift amountmm3515
Main dimensionsmmPlease contact us.
Supported bolster widthmmPlease contact us.